The Optimizer4D offers direct interfaces for machine communication, including BUS, IO interfaces/PLC, and TCP/IP protocols. This ensures seamless integration with production environments and allows for direct process adjustments. Equipped with a high-performance measurement card featuring four simultaneously operating channels, it efficiently processes large volumes of data from various sensor types. It supports up to eight preamplifiers and 48 sensors per measuring unit, providing parallel Fourier transformation with 40 µs spacing per spectrum. Additionally, its analog sensor data display helps improve process referencing.
Applications:
- Crack detection during shaft straightening after heat treatment
- Productivity improvement and chatter elimination for drawing processes
- Non-contact hardness measurements for ferrous materials (Ex. Wind turbine gears)
Key Features:
- Real-time process monitoring with high precision
- Extreme sampling rate of 50 MHz for accurate measurements
- Direct machine communication via BUS, IO interfaces/PLC, and TCP/IP
- High-performance measurement card with four simultaneously operating channels
- Supports up to 8 preamplifiers and 48 sensors per measuring unit
- Parallel Fourier transformation with 40 µs spacing per spectrum
- Analog sensor data display for better production process referencing
Technical Specifications:
- Device: Optimizer4D
- Mains Voltage: DC 10 – 28 V
- Rated Current: 6.25 – 12 A
- Power Consumption: 150 W
- Operating Temperature: 0 – 50°C
- Protection Class: IP 3X housing
- Insulation Voltage: 1000 V DC
- Overvoltage Class: II
- Pollution Class: II
- EMC Standards: CISPR 22 (EN 55022), IEC 1000-4-2,3,4,5, IEC 1000-3-2
- Safety Standards: IEC 60950-1, UL 60950-1
The Optimizer4D also utilizes structure-borne sound analysis to capture important process signals in real time. This enables accurate evaluation and optimization of production processes, ensuring higher efficiency and precision.
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